Roland SX-8 User Manual

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SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 2003 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
SX-15/12/8
5673-02
Third Edition
SX-15/12/8 ‘04. Jul.
1 Structure & Spare Parts
1-1 ACCESSORIES ............................................................................ 1
1-2 BODY ........................................................................................... 2
2 Electrical Section
2-1 WIRING MAP ............................................................................... 4
2-2 MAIN BOARD ASSY ..................................................................... 5
2-3 PANEL BOARD ASSY .................................................................. 7
3 Replacement of Main Parts
3-1 CARRIAGE MOTOR_REPLACEMENT ........................................ 8
3-2 GRIT MOTOR_REPLACEMENT ................................................ 12
3-3 CUTTER PROTECTION_REPLACEMENT ................................ 15
4 Adjustment
4-1 Special Tools .............................................................................. 16
4-2 SERVICE MODE ........................................................................ 16
4-3 HOW TO UPGRADE FIRMWARE ............................................. 17
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 18
5-2 SENSOR MAP ............................................................................ 19
6 Troubleshooting
6-1 START & END POINTS DON’T MATCH .................................... 20
6-2 STITCH CUT .............................................................................. 21
6-3 MEDIA SHIFTING ....................................................................... 22
6-4 TOOL UP/DOWN ERROR ......................................................... 23
6-5 CUTTING PRESSURE ERROR ................................................. 24
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 25
7-2 MAINTENANCE CHECK LIST .................................................... 29
7-3 Specification ............................................................................... 30
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
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2
3
4
5
6
7
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Summary of Contents

Page 1 - SX-15/12/8

SERVICE NOTESUnauthorized copying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2003 ROLAND DG CORPORATIONWindows and

Page 2 - Revision Record

2 Electrical Section62 MAIN BOARD ASS'Y_Circuit DiagramVCC339P20/PO0/TIOCA3/(IRQ8)52P21/PO1/TIOCB3/(IRQ9)53P22/PO2/TIOCC3/(IRQ10)54P23/PO3/TIOCD

Page 3 - To Ensure Safe Work

2 Electrical Section72D14L5T3LB5C-D1-AVSW2TSTB-2123CN903DS-8EPower LEDPower SWPANEL BOARD2-3 PANEL BOARD ASS'YPANEL BOARD ASS'Y_Component D

Page 4

3 Replacement of Main Parts83 3 Replacement of Main Parts21Remove the Front Table.Front TableRight Side CoverFollowing table describes the necess

Page 5 - 1-1 ACCESSORIES

3 Replacement of Main Parts93463Disconnect the Carriage Motor Cable from the CN6 on theMain Board.Remove the Spring and Screws for fixing the Carriag

Page 6 - 1-2 BODY

3 Replacement of Main Parts1039Connect the Panel Cable to the CN2 on the Main Board.Hook the bottom part of the Right Side Cover and fix it.CN28Con

Page 7 - PARTS LIST -Su

3 Replacement of Main Parts11310Fix the Front Table.Front TableRight Side Cover

Page 8 - MAINBOARD

3 Replacement of Main Parts12321Remove the Front Table.Front TableRight Side Cover3-2 GRIT MOTOR_REPLACEMENT (Referential Time : SX-15 3min. /

Page 9 - Electric Maintenance Part

3 Replacement of Main Parts133Grit MotorScrewsG Motor BaseSpring6Remove the Grit Motor from the G Motor Base and fix thenew Grit Motor to the G Motor

Page 10 - 2 Electrical Section

3 Replacement of Main Parts1438CN5910Fix the Front Table.Front TableRight Side CoverCN2Connect the Panel Cable to the CN2 on the Main Board.Hook th

Page 11 - 2-3 PANEL BOARD ASS'Y

3 Replacement of Main Parts1531Peel off the Cutter Protection from the machine and removeit.Using a commercially available cutter knife or the like m

Page 12 - Right Side Cover

Revision RecordRevisionNo.Date Description of Changes Approval Issued by0 2001.10.4 First Edition Inagaki Kaneko1-2 : BODY Each parts have been revis

Page 13 - 3 Replacement of Main Parts

16 4 Adjustment4 4 Adjustment4-1 Special ToolsTable shows a list of special tools recommended by Roland DG Corp.4-2 SERVICE MODEConnect AC Adap

Page 14

174 Adjustment412344-3 HOW TO UPGRADE FIRMWARERemove the Front Table.It is necessary to prepare the followings toupgrade the FIRMWARE.1. Firmware Di

Page 15

18 5 Supplemental Information55-1 OPERATIONAL SEQUENCE 5 Supplemental InformationPOWER ONLED Lights up.NGOKCarriage moves to the left.Detect Limi

Page 16

19 5 Supplemental Information55-2 SENSOR MAPLIMIT SWThis sensor detects the limit of the Carriage Moving Direction.

Page 17

20 6 Troubleshooting6 6 Troubleshooting6-1 START & END POINTS DON'T MATCHStart & End Points don’t match.Blade Holder is setloose.Sec

Page 18

21 6 Troubleshooting66-2 STITCH CUTStitch CutScratch in Cutter Protection.Replace the Guide Bar.Bearing inside Blade Holder doesn’t rotate smoothly

Page 19 - Sheet Adjust Levers

22 6 Troubleshooting66-3 MEDIA SHIFTINGMEDIA SHIFTING_FLOWCHARTMEDIA SHIFTING_OUTLINENO. CHECK POINT ACTION REFERENCE OUTLINE1Sheet is not setcorrec

Page 20 - 4 Adjustment

23 6 Troubleshooting66-4 TOOL UP DOWN ERRORTOOL UP DOWN ERROR_FLOWCHARTTOOL UP DOWN ERROR_OUTLINENO. CHECK POINT ACTION REFERENCE OUTLINE1 Guide Bar

Page 21 - 4-3 HOW TO UPGRADE FIRMWARE

24 6 Troubleshooting66-5 CUTTING PRESSURE ERRORCUTTING PRESSURE ERROR_FLOWCHARTCUTTING PRESSURE ERROR_OUTLINECutting Pressure ErrorGuide Bar is bent

Page 22 - 5 Supplemental Information

25 7 Service Activities77-1 INSTALLATION CHECK LIST 7 Service ActivitiesSX-15/12/8 INSTALLATION CHECK LISTSX-15/12 RepackingSX-8 RepackingModel S

Page 23 - LIMIT SW

In addition to the and symbols, the symbols shown below are also used.About

Page 24 - Start & End Points

26 7 Service Activities7AC adapter x 1 Ferrite cores x 2Blade holder/Blade x 1*This blade holder andbladeare installed onthe unit when shippedfrom t

Page 25 - 6-2 STITCH CUT

27 7 Service Activities7ConnectionUse the clips on either side tosecure the connector in place.Use the screws on either side tosecure the connector

Page 26 - 6-3 MEDIA SHIFTING

28 7 Service Activities7SettingCutting RangeTool ConditionsCuttingMaintenanceCleaning Blade Tip / Blade Holder / MachineReplacing the Cutter Protect

Page 27 - 6-4 TOOL UP DOWN ERROR

29 7 Service Activities77-2 MAINTENANCE CHECK LISTSX-15/12/8 MAINTENANCE CHECK LISTModel Serial No.SX-15 SX-12 SX-8MECHANICAL PARTSCONFIRMATIO

Page 28 - 6-5 CUTTING PRESSURE ERROR

30 7 Service Activities77-3 SpecificationSX-15 SX-12 SX-8340 mm (X) x 1000 mm (Y) 250 mm (X) x 1000 mm (Y) 160 mm (X) x 1000 mm (Y)(13-3/8 in. (X)

Page 31 - Acceptable material size

1 Structure & Spare Parts11PARTS LIST -Supplemental Parts-Parts No.PAD, R SX-8 G2237623 *PAD, R SX-15G2237622 **PAD, L SX-8G2237624 *PAD, L SX-

Page 32 - Operation

2 1 Structure & Spare Parts11-2 BODY12S123S14239S15S153416444S1533S37S1354182729303030302948292718S101322520S938S11S115332S91741264942S437S9S20

Page 33 - Revised 1

1 Structure & Spare Parts31PARTS LIST -Main Parts-Parts No. Parts Name3722435330 SOLENOID,STC-05A SX-15***3822175249 SPRING,GEAR-C SX-15***392217

Page 34 - Interface Specification

2 Electrical Section422-1 WIRING MAP 2 Electrical SectionFETLED/SWPANELBOARDPANEL CABLELIMIT CABLEAC ADAPTER DCP-80122425111INPUT : AC100-240V 1.0

Page 35

2 Electrical Section522-2 MAIN BOARD ASS'Y MAIN BOARD ASS'Y_Component Diagram / Component SideDIP SWElectric Maintenance PartIndicates revi

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