Roland AJ-1000 User Manual

USER'S MANUALThank you very much for purchasing this product.➢ To ensure correct and safe usage with a full understanding of this product's

To Ensure Safe Use8WARNINGKeep open flame away from the work area.Ink and discharged fluid are flammable.Never store ink, maintenance liquid, or dis-

98Chapter 4 Feature Reference4-8 Recording the Amount of Remaining MediaDisplaying the Amount of Remaining Media on the ScreenProcedure➊Press .Press.

4-8 Recording the Amount of Remaining MediaChapter 4 Feature Reference99DescriptionSetting this to "ENABLE" automatically displays [SHEET R

100Chapter 4 Feature Reference4-9 Viewing System InformationViewing the Serial Number, Firmware Version, and Other InformationProcedure➊Press .Presss

4-9 Viewing System InformationChapter 4 Feature Reference101

102Chapter 4 Feature ReferenceMENUPRESETPRESETLOADPRESETSAVE To the [SHEET REMAIN] menu To the [NAME] menu To the [NAME8] menu To the [NAME1] men

4-10 Menu List103Chapter 4 Feature ReferencePRESETNAMENAME_NAMENAME3NAMENAME5NAMENAME7NAMENAME8 To the [NAME1] menu To the [LOAD] menuNAME_NAME_NAM

4-10 Menu ListChapter 4 Feature Reference104MENUHEAD HEIGHTMENUSUB MENUHEAD HEIGHTMIDDLEMIDDLESUB MENUSHEET TYPESUB MENUSHEET WIDTHSUB MENUSHEET POS.

4-10 Menu List105Chapter 4 Feature ReferenceSUB MENUMAINTENANCEMAINTENANCECLEANINGSYSTEM INFO.MODELSYSTEM INFO.INKSYSTEM INFO.FIRMWAREContinuedContin

4-10 Menu ListChapter 4 Feature Reference106Language and Unit MenuCleaning MenuMedia Heating System Configuration MenuPressCLEANINGNORMAL CL.CLEANING

107Chapter 5What to Do If

To Ensure Safe Use9WARNINGEntrust operations such as transportation,unloading, and emplacement to trainedworkers.Handling requires special equipment a

108Chapter 5 What to Do IfThe Printer Unit Doesn't RunIs the power switched on?Switch on the printer's main power, then press the sub power

109Chapter 5 What to Do IfPrinted Results Are Coarse or Contain Horizontal StripesDo the print heads show dot drop-out?Carry out a printing test and

5-2 Attractive Printing Is ImpossibleChapter 5 What to Do If110The Media Becomes Soiled When PrintedDo the print heads contact the media?The height o

111Chapter 5 What to Do If5-3 The Media JamsThe Media JamsIf an error message is displayed because the mediahas jammed, immediately correct the probl

112Chapter 5 What to Do IfThe Media Cannot Be Taken Up SmoothlyIs media feed unstable?Various factors can make media feed unstable. Refer to thefollo

113Chapter 5 What to Do IfA variety of problems can occur if the media feed is notsmooth. This can cause such problems as poor printingquality, conta

114Chapter 5 What to Do If5. Insert the head-unit tool into the hole on the bottomof the machine and turn gently. The print heads de-scend.6. Make th

115Chapter 5 What to Do IfThese are the main messages that appear on the machine'sdisplay to prompt correct operation. They do not indi-cate any

116Chapter 5 What to Do IfThis describes the error messages that may appear onthe machine's display, and how to take action to remedythe problem

5-8 If an Error Message AppearsChapter 5 What to Do If117The media has jammed.Carefully remove the jammed media. The print heads mayalso be damaged.

To Ensure Safe Use10Warning labels are affixed to make areas of danger immediately clear. The meanings of theselabels are as follows. Be sure to heed

118

119Chapter 6Specifications

120Chapter 6 Specifications6-1 Usable MediaConditions for Usable MediaMedia width1220 to 2641 mm (48 to 104 inches)Roll outer diameter ( A)Maximum 25

121Chapter 6 Specifications6-2 Printing AreaPrinting Area and Margins*1 The amount of margin can be changed by using .*2 Margin length required by th

122Chapter 6 Specifications6-3 Locations of the Power Rating and Serial Number LabelsSerial NumberThis is required when you seek maintenance, servici

123Chapter 6 Specifications*1➢ At Roland PET film, print travel: 1 m➢ Temperature: 20˚C (68˚F), humidity: 50%➢ Not assured when the media heating sys

124

R4-070730

11

12 Pour utiliser en toute sécuritéLa manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures oudes dommages matéri

Pour utiliser en toute sécurité13ATTENTIONS'assurer de suivre les procéduresd'utilisation décrites dans la documenta-tion. Ne jamais permett

Pour utiliser en toute sécurité14ATTENTIONBrancher à une prise électrique conformeaux caractéristiques de cet appareil (ten-sion, fréquence et couran

Pour utiliser en toute sécurité15 Remarques importantes à propos du câble d'alimentation, de la fiche et de la prise électriqueNe jamais déposer

Pour utiliser en toute sécurité16ATTENTIONNe pas approcher une flamme nue del'espace de travail.L'encre et les liquides usés sont inflammab

Pour utiliser en toute sécurité17ATTENTIONConfier les opérations comme le trans-port, le déchargement et la mise en placeà des travailleurs qui ont re

For the USAFEDERAL COMMUNICATIONS COMMISSIONRADIO FREQUENCY INTERFERENCESTATEMENTThis equipment has been tested and found to comply with thelimits f

Pour utiliser en toute sécurité18Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zonesdangereuses. La sig

19

20Important Notes on Handling and UseThis machine is a precision device. To ensure the full performance of this machine, be sure toobserve the followi

Important Notes on Handling and Use21Ink cartridgesInk Cartridges Come in Various Types➢Use a type that is compatible with the printer. Also, be sure

22

23Chapter 1Introduction

24Chapter 1 Introduction1-1 Machine FeaturesThis machine is a high-speed, grand-format printer compatible with media having a width of 104 inches.➢It

25Chapter 1 IntroductionDryer Power-cord ConnectorThis supplies power to the dryer. A 200 to 240 V electricaloutlet is required.Printer Power-cord Co

Chapter 1 Introduction1-2 Part Names and Functions26PlatenThis is the path over which themedia passes. A suction fan thatkeeps the media from comingl

1-2 Part Names and FunctionsChapter 1 Introduction27Panel NotationIn this document, the keys and lights on the control panel are indicated by the fol

1Contents To Ensure Safe Use ...4

Chapter 1 Introduction1-2 Part Names and Functions28AUTO SwitchThis makes the direction of rotationfor take-up and feed during print-ing change autom

29Chapter 2Operation

30Chapter 2 Operation302-1 Switching the Power On and OffSwitching the Power On and OffThis machine has four power switches. You switch on all four

Chapter 2 Operation2-1 Switching the Power On and Off31The Power-saving FeatureThis machine is provided with a power-saving feature that switches to

32Chapter 2 Operation322-2 Loading and Cutting Off MediaHow to Load MediaWARNINGWhen loading or moving roll media, use lifting equipment, and exercis

Chapter 2 Operation2-2 Loading and Cutting Off Media33Narrow-width media cannot be used. / For wide media, use the reinforcement pipe.➢ Never use med

2-2 Loading and Cutting Off Media34Chapter 2 Operation1.Mount the media and the paper pipe on the roll shaft.➊Load the media onto the roll shaft.Pres

Chapter 2 Operation2-2 Loading and Cutting Off Media35➋Mount the roll shaft in the paper pipe.100 mmNever overly loosen the screws for the end caps.W

2-2 Loading and Cutting Off Media36Chapter 2 Operation2.Mount the media and paper pipe on the take-up and feed units.➊Switch off the take-up and feed

Chapter 2 Operation2-2 Loading and Cutting Off Media37➌Mount the roll shaft.➍Close the cover for the take-up unit.Leave the cover for the feed unit o

Contents2Chapter 4 Feature Reference...774-1

2-2 Loading and Cutting Off Media38Chapter 2 Operation3.To load the media straight, make guide marks for positioning on the paper pipe.➊Pull out the

Chapter 2 Operation2-2 Loading and Cutting Off Media394.Pass the media through the printer and feed it out as far as the platen.➊Open the front cover

2-2 Loading and Cutting Off Media40Chapter 2 Operation5.Pull out the media.➊ Go to the front of the printer. While holding down the media b

Chapter 2 Operation2-2 Loading and Cutting Off Media41➍Move the take-up dancer roller inwards and se-cure it in place with the stopper.➎Let the media

2-2 Loading and Cutting Off Media42Chapter 2 Operation1236.Prepare the media for take-up on the paper pipe.➊Use adhesive tape to fasten the media sec

Chapter 2 Operation2-2 Loading and Cutting Off Media43➋Using the media gauge, make sure the left and right edges of the media on the take-up and feed

2-2 Loading and Cutting Off Media44Chapter 2 Operation7.Install the media clamps.The media clamps are magnetic.How to install correctlyMedia clampLin

Chapter 2 Operation2-2 Loading and Cutting Off Media45When you begin take-up, take care to ensure that the end of the media does not become rolled or

2-2 Loading and Cutting Off Media46Chapter 2 Operation➎Move the take-up dancer roller forward andbackward to stretch the media taut.If the media is n

Chapter 2 Operation2-2 Loading and Cutting Off Media47How to Cut Off MediaCAUTIONThe cutter knife used here is sharp and poses a hazard. Carry out op

Contents3Copyright© 2005 Roland DG CorporationCompany names and product names are trademarks or registered trademarks of their respective holders.htt

48Chapter 2 OperationPRE 45 PRINT 45DRY 50PRINT 38 4545PRINT 384040W 2600 mmSETUP SHEET2-3 Settings

Chapter 2 Operation2-3 Settings of the Media Heating System49General Guide for the Preset TemperaturesThe optimal temperature for the media heating s

50Chapter 2 OperationW 2600 mm2-4 Starting PrintingGetting Ready to Receive Data from a ComputerWhen you have finished loading media and making the

Chapter 2 Operation2-4 Starting Printing51Printing Tests and CleaningWe recommend performing a printing test to check for problems such as dot drop-o

2-4 Starting PrintingChapter 2 Operation52How to Perform CleaningWhen a printing test reveals dot drop-out or the like, perform cleaning for just the

53Chapter 2 Operation2-5 If Ink Runs OutChecking for Remaining InkProcedure➊Press .Pressseveral times.➋Press .➌Press .Pressto go back to the original

2-5 If Ink Runs OutChapter 2 Operation54When Ink Cartridges Become EmptyWhen an ink cartridge is empty, a warning beep sounds and a screen like the o

Chapter 2 Operation2-5 If Ink Runs Out55➍Close the cartridge-slot cover.Replace Cartridges Before Ink Runs OutIf ink runs out completely, printing pa

56

57Chapter 3Maintenance andAdjustment

4Used for instructions intended to alert the user to the risk of death or severeinjury should the unit be used improperly.About WARNING and CAUTION

58Chapter 3 Maintenance and Adjustment3-1 Daily Care and MaintenanceDisposing of Discharged InkThe drain bottle collects discharged fluid. Dispose of

3-1 Daily Care and MaintenanceChapter 3 Maintenance and Adjustment593.Attach the emptied bottle and reset the discharged-fluid count.➊Press .➋Press a

3-1 Daily Care and MaintenanceChapter 3 Maintenance and Adjustment60CleaningWARNINGNever use gasoline, alcohol, thinner, or any other flammable mater

3-1 Daily Care and MaintenanceChapter 3 Maintenance and Adjustment61Care and Maintenance of the Print HeadsDaily Care and MaintenanceTo prevent the p

62Chapter 3 Maintenance and Adjustment3-2 When Head Cleaning Is Not EffectivePerforming More Powerful CleaningWhen the problems such as dot drop-out

3-2 When Head Cleaning Is Not EffectiveChapter 3 Maintenance and Adjustment63When Powerful Cleaning Is Not EffectiveIf problems such as dot drop-out

64Chapter 3 Maintenance and Adjustment3-3 Cleaning the Heads Using the Cleaning KitWhen the Cleaning Kit Becomes NecessaryPeriodic Care and Maintenan

3-3 Cleaning the Heads Using the Cleaning KitChapter 3 Maintenance and Adjustment651.Change to the print-head manual-cleaning mode.➊Remove any media

3-3 Cleaning the Heads Using the Cleaning KitChapter 3 Maintenance and Adjustment663.Clean using the cleaning stick. Be especially careful to clean a

3-3 Cleaning the Heads Using the Cleaning KitChapter 3 Maintenance and Adjustment674.Reattach the right side cover and quit the manual cleaning mode.

To Ensure Safe Use5WARNINGBe sure to follow the operation proce-dures described in this documentation.Never allow anyone unfamiliar with theusage or h

68Chapter 3 Maintenance and Adjustment3-4 Replacing Consumable PartsReplacing the WipersThe wipers are components that you use when cleaning the prin

Chapter 3 Maintenance and Adjustment693-4 Replacing Consumable Parts3.Replace the wipers. Use the included tweezers.➊Detach the old wipers.Detach the

Chapter 3 Maintenance and Adjustment703-4 Replacing Consumable PartsReplacing the Maintenance Liquid CartridgeIf this screen appears, replace the mai

Chapter 3 Maintenance and Adjustment713-4 Replacing Consumable Parts➋Touch the location shown in the figure to dis-charge any static electricity.➌Rem

Chapter 3 Maintenance and Adjustment723-4 Replacing Consumable Parts4.Discard any maintenance liquid that has collected in the tray.➊Remove the screw

Chapter 3 Maintenance and Adjustment733-4 Replacing Consumable Parts5.Reattach the removed covers and quit the cartridge-replacement mode.➊Attach the

74Chapter 3 Maintenance and Adjustment1 2 3 45 6 MLNO MAINTENANCE L

75Chapter 3 Maintenance and Adjustment3-6 When Moving the MachineWhen moving the machine to another location, consult your authorized Roland DG Corp.

76

77Chapter 4Feature Reference

To Ensure Safe Use6WARNINGConnect to an electrical outlet that com-plies with this machine's ratings (for volt-age, frequency, and current).Inco

78Chapter 4 Feature Reference4-1 Pausing or Canceling PrintingCanceling Printing Before It FinishesProcedure➊Press .➋Hold down for one second or long

79Chapter 4 Feature Reference4-2 Setting the Printing Position and MarginsShifting the Print-start Position to the RearProcedureUse to move the media

80Chapter 4 Feature Reference4-3 Making Simple Changes to the Printer Settings to Match the MediaSaving Optimized Media Settings As Preset ValuesProc

4-3 Making Simple Changes to the Printer Settings to Match the MediaChapter 4 Feature Reference81Loading a Saved PresetProcedure➊Press .➋Press twice.

82Chapter 4 Feature Reference4-4 Optimizing Printing to Match Media ThicknessAdjusting Head Height to Match Media ThicknessProcedure➊Press .Pressseve

4-4 Optimizing Printing to Match Media ThicknessChapter 4 Feature Reference83SimpleCorrecting for Misalignment in Bidirectional PrintingProcedure1.Pr

4-4 Optimizing Printing to Match Media ThicknessChapter 4 Feature Reference84H3H4H5H6H2H1H1DetailCorrecting for Misalignment in Bidirectional Printin

4-4 Optimizing Printing to Match Media ThicknessChapter 4 Feature Reference853.Enter the correction values that you read.Enter the corresponding corr

4-4 Optimizing Printing to Match Media ThicknessChapter 4 Feature Reference86Front coverGap present Correct results Ov

4-4 Optimizing Printing to Match Media ThicknessChapter 4 Feature Reference87DescriptionThe movement distance of media experiences subtle changes due

To Ensure Safe Use7 Important notes about the power cord, plug, and electrical outletNever place any object on top or subject todamage.Never bend or t

88Chapter 4 Feature Reference4-5 Accommodating Various Kinds of MediaUsing Transparent MediaProcedure1.Load transparent media to the printer.➊Refer t

4-5 Accommodating Various Kinds of MediaChapter 4 Feature Reference89➌Use to move the heads.➍After positioning, close the front cover.Pressto enable

4-5 Accommodating Various Kinds of MediaChapter 4 Feature Reference90Preventing Media from Coming LooseProcedure➊Press .Pressseveral times.➋Press .Pr

4-5 Accommodating Various Kinds of MediaChapter 4 Feature Reference91DescriptionReducing the width of head movement to the minimum required width spe

92Chapter 4 Feature Reference4-6 Changing How the Printer OperatesDetermining What Happens When an Ink Cartridge Is EmptyProcedure➊Press .Presssevera

4-6 Changing How the Printer OperatesChapter 4 Feature Reference93Setting the Interval until Activation of the Sleep ModeProcedure➊Press .Presssevera

4-6 Changing How the Printer OperatesChapter 4 Feature Reference94Changing the Menu Language and the Units of MeasurementProcedure➊Hold down and swit

4-6 Changing How the Printer OperatesChapter 4 Feature Reference95Returning All Settings to Their Initial ValuesProcedure➊Press .Pressseveral times.➋

96Chapter 4 Feature Reference4-7 Changing How the Media Heating System OperatesSwitching Off the Preheater, Print Heater, or DryerProcedure➊Press tw

4-7 Changing How the Media Heating System OperatesChapter 4 Feature Reference97DescriptionThis makes the temperature setting for the media heating sy